IBR 500 Kg/HR Horizontal 3 Pass Smoke Tube Steam Boiler

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IBR 500 Kg/HR Horizontal 3 Pass Smoke Tube Steam Boiler

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MOQ : 1 Unit

IBR 500 Kg/HR Horizontal 3 Pass Smoke Tube Steam Boiler Specification

Pressure
10.54 kg/cm (g)

Style
3 Pass Smoke Tube

Output
Saturated Steam

Condition
New

Temperature
Up to 180C

Heat Efficiency
More than 85%

Fuel Type
Oil Fired / Gas Fired / Solid Fuel

Capacity
500 Kg/hr

Fuel Consumption
32-34 Kg/hr

Voltage
220 V/440 V

Life Span
15-20 Years

Material
Mild Steel

Part Type
Horizontal Steam Boiler

Dimension (L*W*H)
3500 mm x 1800 mm x 2200 mm

Function
Generate Steam for Process Application

Steam Space Volume
180 Liters

Control Panel
Digital Control Panel with Safety Interlocks

Surface Finish
Corrosion-resistant Paint

Firing Mode
Automatic and Manual Firing Option

Insulation
Glass Wool/Aluminum cladding

Water Capacity
450 Liters

Mounting Type
Horizontal

Boiler Shell Thickness
8 mm to 12 mm

Safety Features
Safety Valve, Pressure Gauge, Water Level Indicators

Flue Gas Outlet Diameter
200 mm

Installation
Skid Mounted for Easy Installation

IBR 500 Kg/HR Horizontal 3 Pass Smoke Tube Steam Boiler Trade Information

Minimum Order Quantity
1 Unit

Payment Terms
Cheque

Supply Ability
100 Units Per Year

Delivery Time
2 Months

Packaging Details
Standard Export Packaging

Main Export Market(s)
Australia, Eastern Europe, Western Europe, Africa, Central America, Middle East, South America, Asia, North America

Main Domestic Market
All India

About IBR 500 Kg/HR Horizontal 3 Pass Smoke Tube Steam Boiler

IBR 500 Kg/HR Horizontal 3 Pass Smoke Tube Steam Boiler

Technical specification

Model-                                ebpl-c/w-1

Construction-                   3 pass wet back horizontal pkg.

Design code-                                      ibr

Working pressure-                            10. 54kg

Coal consumption on full load.
4500kcal/hr-                                      80kgs/hr

Wood consumption on full load
3200kcal/kg-113 kgs/hr

Heating surface-                                16m2

Efficiency-                                         75+/-2%

Grate area-                                        0. 5m2

Overall dimension
                                                          Length-2600mm
                              Width-2200mm
                              Height-2500mm

Water feed pump motor-    1. no.

Id fan motor. -                                   3hp

Advanced Three-Pass Smoke Tube Design

Featuring a horizontal three-pass smoke tube style, this steam boiler maximizes fuel combustion and heat transfer. This configuration enhances efficiency, achieving heat output rates exceeding 85%. Its glass wool or aluminum-clad insulation ensures thermal retention and reduced energy losses, further improving performance across various process applications.

Flexible Firing Options and Control Panel

This model accommodates oil, gas, or solid fuels, supporting both automatic and manual firing modes. A digital control panel with integrated safety interlocks provides precise monitoring and operation, while also ensuring critical safety measures are in place at all times. These features make it adaptable to fluctuating fuel costs and varying site conditions.

Ease of Installation and Durability

The boilers skid-mounted build allows for seamless installation in different industrial environments. Crafted from corrosion-resistant painted mild steel, it delivers reliable service for up to two decades. Its sturdy construction and industry-compliant components ensure dependable performance even in challenging operating environments.

FAQs of IBR 500 Kg/HR Horizontal 3 Pass Smoke Tube Steam Boiler:

Q: How is the IBR 500 Kg/HR steam boiler installed and commissioned?

A: This boiler is designed as a skid-mounted unit, which simplifies placement and installation. Once positioned, connections for fuel, water, power, and steam output are made. The integrated digital control panel assists with straightforward commissioning and system checks before startup.

Q: What are the main safety features equipped with this steam boiler?

A: Key safety measures include a pressure gauge, safety valve, water level indicators, and safety interlocks within the digital control panel. These systems collectively safeguard against overpressure, low water, and operational anomalies, ensuring reliable performance and user safety.

Q: When should the boilers fuel consumption be monitored for optimal efficiency?

A: Fuel consumption should be monitored during both peak operations and routine processes. The boiler typically consumes 3234 Kg/hr fuel and should be checked periodically to ensure optimal efficiency, early detection of maintenance needs, and cost control.

Q: Where is this boiler most suitably deployed?

A: This horizontal 3-pass smoke tube boiler is ideal for industrial process applications requiring reliable, steady steam generation. It is widely used in manufacturing facilities, chemical processing plants, food industries, and similar establishments across India and beyond.

Q: What is the process for switching between automatic and manual firing modes?

A: Switching between automatic and manual firing involves selecting the preferred firing mode on the control panel and adjusting fuel and air settings as required. The system is engineered for seamless transition, giving operators flexibility based on operational demands.

Q: How does the boilers design benefit long-term operation and maintenance?

A: With robust mild steel construction, advanced insulation, and corrosion-resistant surface finish, the boiler is built for a lifespan of 1520 years. Easy accessibility to internal components and digital controls ensure smooth, routine maintenance and longevity.

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