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Dewaxing Autoclave

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Dewaxing Autoclave Specification

Type
Horizontal Cylindrical

Chamber Size
1200 mm Diameter x 3000 mm Length

Chamber Thickness
8-10 mm SS-316

Outer Size
1800 x 1000 x 1000 mm

Compressed Air
6-8 Kg/cm

Door Type
Hydraulic Hinged Door

Design Pressure
2.5 bar

Working Pressure
2 bar

Design Temperature
150C

Heat Uniform
2C

Insulation
High Density Mineral Wool

Net Weight
Approx. 1100 Kg

Recording Parameters
Digital Display Recorder

Spraying Mode
Automatic

Outer Trolley
Provided

Inner Trolley
Perforated Stainless Steel

Spraying Piping
SS-316

Steam
Provided

Sterilizing Temperature
120C - 135C

Working Temperature
Up to 135C

Sterilization Time
Standard Cycle 20-60 min

Temperature Scope
Room temp to 135C

Piping System
Seamless Stainless Steel

Valves
Pneumatically Actuated

Power Consumption
8 kW

Steam Source
External Boiler Compatible

Finish
Polished

No. of Door Locks
Multilock System

Heating Element Protection
Thermal Cutoff & Overload

Safety Features
Pressure Relief Valve, Emergency Stop, Door Interlocks

Gasket Type
Silicone Rubber

Material of Construction
Stainless Steel 316

Control Panel
PLC Based with Touch Screen Interface

Application
Investment Casting Dewaxing

About Dewaxing Autoclave

Featured with double wall construction, this Dewaxing Autoclave is reckoned for its high automation degree. This equipment consumes 4 kW power and it is fueled by gas.Its per hour production capacity is 1500 kg. Featured with horizontal structure, this Dewaxing Autoclave is suitable for laboratory utilization purpose. This autoclave has been developed by seasoned personnel who have used quality approved raw materials for its designing. Its standard has been verified on the basis of its service life, maintenance charge, operating cost, user friendliness, dimension and installation process.

Advanced Control & Precision

Experience seamless operation using the PLC-based, touch-screen panel allowing for straightforward parameter adjustments and real-time monitoring. All critical sterilization variablesincluding temperature, pressure, and cycle durationare digitally recorded, ensuring repeatable results and uncompromised process control for your investment casting dewaxing needs.

Safety with Every Cycle

Safety is paramount. The autoclave integrates a pressure relief valve, emergency stop, and secure door interlocks. The multilevel hydraulic door locking system, coupled with thermal cutoff, overload protection, and silicone rubber gasketing, ensures complete safety, preventing any unauthorized access or operational hazards during high-temperature cycles.

Robust Construction & Utility

Constructed entirely from SS-316including spraying pipework and the seamless piping systemthis autoclave resists corrosion and stands up to extreme industrial challenges. Equipped with high-density mineral wool insulation and a polished finish, it is designed for longevity, heat efficiency, and ease of cleaning within demanding casting environments.

FAQs of Dewaxing Autoclave:

Q: How does the Dewaxing Autoclave operate in the investment casting process?

A: The autoclave heats up to 120C135C using external steam and controlled hot air. Wax investment molds are loaded onto the perforated stainless steel inner trolley, rolled into the chamber, and automatic steam spraying removes wax efficiently. The system ensures uniform heat, rapid dewaxing, and precise temperature control throughout the cycle.

Q: What safety features are incorporated in the autoclaves design?

A: Safety features include a pressure relief valve, an emergency stop button, hydraulic-hinged doors with multilock systems, and secure door interlocks. Thermal cutoff and overload protection safeguard heating elements, while robust silicone rubber gaskets maintain a secure, airtight seal during high-pressure operations.

Q: When should the autoclaves maintenance be performed?

A: Routine maintenance is ideally scheduled after a set number of cycles or as advised in the manufacturers manual. Key checks should include verifying gasket integrity, inspecting door locks, and ensuring that steam and air lines remain free of blockages to guarantee peak efficiency and operator safety.

Q: Where can this autoclave be installed and what are its space requirements?

A: This equipment is suitable for foundries, precision casting facilities, and metallurgy labs. With an outer size of 1800 x 1000 x 1000 mm and a chamber size of 1200 mm diameter x 3000 mm length, it requires adequate floor space for both installation and operator access, as well as compatibility with external boiler and compressed air connections.

Q: What benefits does the seamless stainless steel piping and high-density insulation provide?

A: Seamless SS-316 piping enhances durability and minimizes corrosion or leak risks during operation, while high-density mineral wool insulation ensures minimal heat loss, improving thermal efficiency and operator safety during each dewaxing cycle.

Q: How is user interaction managed with the autoclave system?

A: Operators interact with the system via a PLC-based touch screen, facilitating easy input of sterilization parameters, automatic cycle selection, and real-time monitoring. Automated cycle recording and digital display provide complete process traceability and ease of use.

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